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What is an Aluminum micro-channel tube?
Aluminum micro-channel tubes, also called multi-port extrusion, this flat and rectangular extruded tube is made of several channels that increase the heat transfer through a higher surface per volume ratio.
The effects of processing on the mechanical behavior of aluminum micro-channel tubing used in brazed automotive heat exchangers are evaluated in light of the stringent requirements of CO2 (R744 refrigerant) based systems. An apparatus was developed to simulate system operating conditions of pressure and elevated temperature in tube samples. Commercially extruded and processed AA3102 micro-channel tube samples were given a simulated brazing thermal cycle and a series of static and cyclic pressure tests were performed at various temperatures. Failure stress in the tube walls was estimated and compared to tensile test data. At room temperature, the strength of the post-braze micro-channel decreased by about 17%, and about 22% at 180 °C (compared to tube that was not given a simulated brazing thermal cycle). This decrease in strength is attributed to large grains that form during the brazing thermal cycle.
Tube vs Pipe - The Differences Explained in Plain English
You have probably heard the terms pipe and tube used interchangeably, and there's a good chance you aren't exactly sure what the difference is between them. Most people, even experts working in related industries, don't actually know. After all, how different can hollow cylinders get, and who really cares enough to go and look? Well, I had to know...
Even looking on the internet can lead to confusion, as many websites have mistakenly misidentified the real differences between them. Well, since I'm a know-it-all, let me try and explain as best I can what exactly differentiates tube and pipe. There's a nifty looking infographic you can share at the bottom.
Tubing is generally used for structural purposes and the OD is an important and exact number. Tubing size is specified by OD and WT (wall thickness). The stated OD and measured OD are generally within very close tolerances of each other. Tubing is usually more expensive than pipe due to tighter manufacturing tolerances.
Interestingly, while the stated and measured OD’s of tubing are almost exact in most cases, copper tubing generally has a measured OD that is 1/8” larger than stated OD. As such, maybe it should be called copper pipe. However, stainless steel, aluminum, and steel tubing all have measured and stated OD’s that are exact or within a specified tolerance, usually in the thousandths of an inch (e.g. +/- 0.04").
Pipes are categorized as tubular vessels used in pipeline and piping systems, and commonly transport gases and fluids. They are specified by “Nominal Pipe Size” (NPS) and Schedule (wall thickness). NPS is a size standard established by the American National Standards Institute (ANSI), and should NOT be confused with the various thread standards such as NPT and NPSC.
The manufacturing of Nominal Pipe Sizes from 1/8” to 12” is based on a standardized nominal outside diameter (OD) that is different from the measured OD. NPS pipe 14” and up have measured OD’s that correspond to the nominal size.
The reason many people, including plumbers, engineers, and others, mistakenly believe NPS refers to the ID on smaller pipes is because of how the standard was originally defined. The standardized OD was originally defined so that a pipe with a standardized OD and wall thickness typical of the period when it was established, would have a pipe ID that was approximately equal to the nominal size of the pipe. For example, 3” Schedule 40 NPS has an outside diameter and wall thickness that very roughly gives it an inside diameter of 3”. Regardless of the wall thickness the nominal OD of a pipe will not change.
The long and short is that the NPS was defined so you would know approximately what ID you were working with and could count on the OD never changing. Tubing is defined so you know exactly what OD you are working with and the ID is based on whatever the wall thickness is.
To know more details on the page aluminum tube vs. Pipe
Drawn aluminum tube vs. Extruded aluminum tube
One of the most versatile metals in manufacturing today is Aluminum. Aluminum is used in many industries to produce products in an almost limitless number of shapes for an almost limitless number of uses. With such versatility, it’s no surprise that there are several different manufacturing methods for producing aluminum products. Two of the most commonly used processes for shaping aluminum include the extrusion process and the drawing process. When comparing the two, there are a few key differences. Read on to learn about the aluminum extrusion and drawing processes, as well as tips for how to choose which one is right for your project.
Drawn Aluminum Process
The drawn aluminum tubing process happens by having the aluminum pulled, or drawn into the die cavity, during which the aluminum undergoes what is called plastic deformation. Plastic deformation happens when the aluminum is stretched to achieve the desired shape. When stretching aluminum, it’s important to pay close attention to the flexibility and elasticity of the metal. Stretch too much and it will become weak and brittle. Drawn aluminum is most often used to create products including pots, cans, tubes and other circular objects.
Extruded Aluminum Process
Extruded aluminum differs from drawn aluminum in that the formed shape is made by first heating the metal to a very high temperature until it is soft and malleable but not liquid. After the aluminum has been heated, it is then forced or pushed through a die. The extruded metal tubing product that comes out the other end will be molded by the die and shaped to the desired final product. To visualize the extrusion process, it can help to picture a tube of toothpaste. In this case, the toothpaste is shaped by the circular opening through which the toothpaste is pushed. After the aluminum has been extruded, it will begin to cool and harden. As it hardens, the finished extruded tubing product becomes strong and durable and will hold the desired shape.
Differences between Drawn vs. Extruded Aluminum
While both processes can be used to create similar finished products, there are a few differences found between the two. These differences include:
Cost. In general, the extrusion process tends to be cheaper than the drawn aluminum tubing process. This is because cold drawing aluminum often requires a larger collection of tools and materials to complete.
Products created. The extrusion and drawing processes will often be used to produce different types of products. For example, extruded aluminum can be used to make tubing, doors, window frames, brackets, and railings. Drawn aluminum will similarly be used to create tubing, in addition to products like cans and pots.
A Brief Look At Aluminum Tube Products
For most people, the term “tube” brings to mind a long, cylindrical shaped object. And the round tube shape is typically the configuration of tubing. In the aerospace industry, however, metal tubing can also be square or rectangular.
The tube shape, specifications and composition all factor in to how and the tube material, or part, is used.
Tube Construction Basics
It’s important to keep in mind that when referring to or ordering tube material that there are a few basic measurements, or specifications that are critical.
O.D. – outside diameter
I.D. – inside diameter
Because all tubes, regardless of their shape, have two walls these combine with the inner diameter to provide the overall outside diameter measurement.
When ordering aluminum tube parts there are specific nomenclature assigned to part numbers.
Round tube: e.g. 2024-T3 TUBE 2.00 X .125
Square tube: e.g. 7075-T6 TUBE 1SQ X .049
Rectangular tube: 6061-T6 TUBE 4.00 X 8.00 RECT (Note that the wall thickness is not listed.)
Metal tubing is available in many other materials in addition to aluminum. These include steel, titanium, brass/copper, stainless steel, as well as various alloys and carbon fiber composite materials.
And, depending on the primary metal, the materials can be produced in various types such as:
When to Use Aluminum Tubing
Aluminum tubing benefits a wide variety of industries. Outdoor recreation manufacturers use tubing to construct materials like tent poles, camp chair frames, and outdoor tables. In the medical industry, aluminum tubing appears in wheelchair frames, collapsible stretchers, bed frames, and crutches. Aerospace, automobile, and rail transporation manufacturers make use of aluminum tubing in fuselage, hydraulic systems, and fuel lines, and its heat-conductive capabilities render it a good alternative to steel or other heavier metals in refrigerators, engines, and HVAC systems. Aluminum tubing can also be found supporting chain-link fences, lining tables, and housing electric equipment such as desktop monitors.
Continental Steel, Aluminum Pipe and Tube Experts
Aluminum tubing offers not only flexibility and durability, but it is a lightweight, economic, highly conductive, resistant to corrosion, and environmentally friendly material well suited for many applications.
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The Differences Between Drawn & Extruded Aluminum
Aluminum is an extremely versatile material used in a wide range of products from hardware to soda cans. There are many different ways to shape aluminum, but all of them involve using some sort of die or mold. Drawn and extruded aluminum are the two primary types of aluminum production. With both methods, the aluminum is first formed into a billet, or long tube, then cut to the specific length, depending on the product.
Extruded aluminum tubing is made by heating the aluminum and forcing it through a die. What comes out on the other side is the shape of the final product. To visualize the process, imagine pushing a ball of clay through a circle punched with holes. What comes out on the other side is a series of spaghetti-like strands. The shape of the die determines what the final product will look like. For example, an "I" shaped die creates aluminum I-beams. After the product comes out of the die, it is cooled and then stretched to remove any twisting that occurs during the cooling process. As it hardens, extruded aluminum becomes stronger. The hardening process can take place at room temperature, but since that can be time consuming, most manufacturers employ heated rooms to temper the aluminum quickly.
Extruded Aluminum Tubing
There are two types of structural tubing made by the extrusion process. In the first one, the aluminum tube is split and then resealed using high temperature, pressure and metallurgical welds. The seam created during this process is sometimes visible to the naked eye. Tubing made this way is not suitable for transporting gases or liquids under extreme pressure as there is a risk of the seam splitting. In the second process, the tube is produced by pushing a hollow billet through a die. Because this tube does not have a seam, it can safely be used to transport or store pressurized gases and liquids.
The main difference between extruded and drawn aluminum is the way the aluminum is shaped by the die. While extruded aluminum is pushed through a die to obtain its desired shape, drawn aluminum is pushed into a mold. The aluminum is stretched out into the mold, undergoing what is called plastic deformation. Determining the flexibility of the aluminum, or its plasticity, is a critical part of the process because the aluminum cannot be stretched to the point where it becomes brittle or tears. Drawn aluminum typically makes cans, pots and other circular objects.
Drawn Structural Tubing
In the beginning, a drawn structural tube goes through the same process as an extruded tube. However, where an extruded tube is cooled after it is forced through the die, the drawn tube is sent through a second die. This process is called cold drawing or cold working, and it is here that the final dimensions of the product are determined. A drawn tube is just as suitable for transporting gases or liquids under pressure as a seamless extruded tube.
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Everything to know about Transformer Oil Filtration
Transformer_on_Pole. Transformers play an important role in the electrical power industry. Transformers convert power to appropriate levels for other system components to safely use. Transformers need to be maintained to guarantee long life. Moreover, a good quality and clean oil is essential for the transformer to provide efficient performance.
Transformer oil tends to degrade over time. The oil is exposed to undesirable materials like acids, metal dust, moisture etc. When transformers contain dissolved gases, dust, and other contaminants, it is time to take action for the oil to be filtered and purified.
Transformer maintenance and services centres maintain high quality equipment for treating oil using in line transformer oil filtration techniques. These techniques help sustain an excellent performance, safety and ease of operation for transformer maintenance staff.
About Transformer Oil Filtering:
Transformer oil purifier requires filtered and dried oil. During its usage, the insulating oil absorbs moisture and gets polluted by sopping fibers, dirty particles, aging products, and soot. Even unused oil is not clean enough as it may have absorbed moisture from the air or may have got polluted in the barrel it was stored in. The efficiency of the oil as an insulating material is highly reduced as the moisture level increases. Hence, transformer oil filtering is an important process which eliminates solid particles, dissolved gasses, and dissolved water. The electrical properties of the oil can be enhanced by filtering, dehydration, and degassing. Oil Filtering keeps the transformer in good condition and increases its life.
Comparison between ordinary oil filter and vacuum oil filter
Ordinary oil filter
Ordinary Oil Purification Machine is a mobile device composed of a filter bed, oil pump, and coarse filter.
the oil filter is featured to prevent contaminants from the engine oil without interrupting the lubricating process. oil filters are applicable in different types of hydraulic machinery.
The device is used in internal combustion engines both on- and off-road motor vehicles. The great importance of oil filters in modern combustion engines that allow first-class lubrication for seamless operation.
An oil filter is a mechanical device that removes contaminants, dirt, and unburned fuel from circulating. The component allows just the circulation of fresh oil into the engine and it keeps the dirt. This is why the oil filter needs to be treated or change within some period of time.
an oil filter is equipped on other vehicle hydraulic systems, such as automatic transmissions, and power steering. Gas turbine engines, such as jet also uses oil filter. The dirty oil is imported from the center and filtered through the filtration chamber to extract clean oil from another corresponding channel of the filter plate.
Vacuum Oil Purifier
A vacuum oil filter can efficiently remove the free water and solid pollutants in oil-based products such as hydraulic oil, lubricating oil, gas turbine oil, and so on.
The oil filter can remove free water in the medium through the process of demulsification, coalescence, and separation. The content of free water in the treated medium is less than 200PPM, and the limit is less than 100PPM. It can also filter out solid particles in the medium. Control oil cleanliness can achieve the filter medium of solid particles. Control the cleanliness of oil, can reach the NAS4 pole or higher. (note: the equipment is not suitable for low water requirements, such as removal of dissolved water. One solution at this point is to use the production series of coaled-negative pressure oil filters, which quickly remove large amounts of water from the oil and eventually reduce the water content to 100PPM or less than 5PPM at the limit.
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Vacuum Pump Maintenance
The transformer is one of the main assets in the electrical power industry which needs TRANSFORMER OIL REGENERATION SERVICES, the industry needs to be maintained for guaranteed uninterrupted power transmission in order to get assured revenue benefits. Transformer oils are important for the functional transformers and are the dielectric substance that helps in maintaining their temperature. Transformer oils are vital for the proper running and functioning of the transformers.
Be Organized and Document Everything
Start by generating a checklist of routine maintenance activities. The pump manufacturer typically provides this as part of the operating manual. Second, incorporate a maintenance log documenting all routine maintenance, repairs and component replacement.
The log will play a critical role in diagnosing future problems, scheduling various maintenance activities, and stocking spare parts. Install a running hour meter to document the number of operating hours on the pump between service activities and enter this into the log. If possible, measure and electronically record the vacuum before and after the pump during every operating cycle, as well as the pump-down times and ultimate vacuum level achieved in the furnace. This information is often collected and stored as data points in the furnace’s data acquisition system for process reasons. It can also be useful for planning and scheduling maintenance. Changes in these variables can be programmed into the furnace control system to notify the operator when a maintenance inspection or a specific maintenance activity is necessary.
Mainly there are three types of oil treatment processes:
Purification with Drying Process
Regeneration or Reclamation with Degassing
The Filtering Process involves transformer oil filtering at a temperature of about 40 degrees Celsius. The process filters fine contaminated particles with the help of a filtering device.
The Lube Oil Purifier with Drying Process heats the oil to a maximum temperature of 90 degrees Celsius and removes acidic polar components from the transformer oil. A process of degassing under vacuum follows.
Transformer Oil Regeneration Machine is similar to the Purification with Drying Process but uses extra oxidant additives. This is the most effective method by which the oil can be regenerated in a cost-effective manner. However, the safety of the environment must be considered before undertaking this process.
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Ice Machine Evaporators
Your ice machine evaporator is one of the most important ice maker components as far as producing ice is concerned. The evaporator is responsible for freezing, forming, and releasing ice cubes.
From a refrigeration standpoint, the evaporator plate is where ice-cold refrigerant freezes water into ice. This ice machine component helps to freeze ice into its designated ice shape, whether it’s crescent ice, square ice, or other shapes.
The Chinese evaporator also works to release ice off of it and into a storage compartment (either a dispenser or ice storage bin). Different manufacturers have specific ways to release the cubes off the evaporator plate. For instance, Hoshizaki ice makers rely on water harvest to release the cubes.
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Manitowoc ice makers use hot gas created during the ice-making process. A hot gas valve (another expensive ice machine component to repair) redirects this gas to the evaporator, where it’s used to heat the plate until the ice falls off.
There are a number of issues that can lead to big repair costs. They include:
Warping of the plate
The plate separating
Nickel plating on the evaporator stripping off
Separator rows falling out
Evaporator repairs can cost as 1000s of dollars to fix. Large ice maker evaporator repairs might be so expensive the price of a new ice machine might be cheaper than the repair itself. Routine maintenance is the best way to prevent most of these issues from occurring.
When it comes to nickel-plated evaporators (common on Manitowoc ice machines), using harsh acids can lead to severe damage. If you plan on cleaning your evaporator plate, make sure to use a nickel-safe cleaner and follow the instructions on the label.
Choosing the Best Flake Machine for Your Home
Choosing the best Chinese flake ice machine for your home can be confusing at first. You don't want to buy one that provides more ice than you'll ever need or one that produces too little. Finding one that fits your needs involves knowing what it is you are trying to accomplish and how often you'll want to use it at full capacity.
To help, we've tried out several on the market today and determined what it is you need to determine before making a purchase. Here are several key features and functionalities to look for so you can make the best possible choice for your home needs.
● Space Availability: Although you may have a use in mind for your ice machine, the first thing to consider is what type ofspace is available for one. Fortunately, ice makers come in a variety of sizes and shapes. These can be countertop, undercounter, freestanding, or portable. Most ice machines require space near a water source and an electrical outlet, so consider these factors as you search for the perfect spot.
● Ice Maker Type: The type of ice maker you choose will depend on how you plan to use it. If you want to entertain often, add a freestanding or countertop model to your home bar or entertainment area. If you want to pull out your flake ice maker during children's parties or on scorching hot summer afternoons, you most likely only need a portable unit to which you add your own ice and have it crushed or flaked for use in snowcones or other treats.
● Ice Variety: Do you want a unit that makes only flake ice or offers you a choice of different ice types? Your type choices include nugget ice, cube ice, crescent ice, flake ice, and delicately shaved ice. While it is difficult to find a do-it-all ice maker, you do have some variety in the units available today.
● Amount of Ice Needed: If this is your first ice machine purchase, you may find it challenging to determine how much ice you need overall. Ask yourself how often you will need flake ice. Will it just be for special events for a small group? Or do you plan to install one near your home bar for entertaining regularly? There are ice machines that make up to 99 lbs. of ice in a 24-hour period and hold a capacity of 29 lb.s at any given time, which is great for entertaining larger groups.
● Drainage: Where there's ice, there's water. Proper drainage capabilities are essential. Most ice machines added to homes today, such as countertop or freestanding, usually allow for 1 of 2drain options: Gravity or drain pumps. The drainage you choose often depends on how close you will be setting up your ice maker to a working sink drain. If it is around 2' away, a gravity drain works well. The other option is a drain pump for those ice machines not placed near sinks or without a way to move downwards toward a drain.
Electrical Setup: The majority of ice makers require either a 115-volt or a 220-volt outlet. Standard wall outlets in your home usually are 115-volt receptacles. For the larger, commercial-style ice machines, the outlets look like your washer and dryer outlets.
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